Round-the-clock 12-hour rotating shifts for mechanical dismantling, pump bearing replacement, steam valve renewal, and chute hardox liner welding.
Client / Sector
[Confidential Industrial Client in Pakistan]
Location (Pakistan)
M-3 Industrial City, Faisalabad
Category & Scope
Plant Maintenance
Execution Status
Maintenance Retainer
1. Client Requirement & Operating Challenges
The factory had a strict 72-hour window during plant annual shutdown to replace worn rotary steam joints, overhaul cooling water pumps, and repair structural chutes.
2. Detailed Scope of Execution
Round-the-clock 12-hour rotating shifts for mechanical dismantling, pump bearing replacement, steam valve renewal, and chute hardox liner welding.
3. Engineering Solution & Methodology
Staged all prefabricated spools and replacement parts on-site prior to shutdown initiation for zero waiting time.
4. Verified Result & Project Delivery
Complete scope executed in 68 hours—allowing 4 hours of pre-startup testing before production resumption.
Key Resources: Duration: 72 Hours (Round-the-Clock) | Team: 24 Multi-Shift Technicians | Materials: Spiral Wound Gaskets, Stainless Steel Pipe Spools, High-Grade Fasteners
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